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Sappi Casting and Release Announces New Line of Textured Casting Papers for Solvent-Free Systems: Ultracast Viva™

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Company continues to set proactive sustainability standards with latest launch

Sappi, a leading producer and supplier of diversified paper, packaging products and dissolving pulp, today launched Ultracast Viva, a textured release paper line made specifically for high-fidelity PVC, PU, semi-PU and solvent-free casting systems. This product embodies Sappi’s forward-looking sustainability practices to align with global goals for environmentally-friendly manufacturing. 

Regulations are going into effect that limit or eliminate solvent-based casting systems in China and the European Union to reduce chemical waste and pollution. As a result, many of the world’s leading textile and fashion brands have formed the Zero Discharge of Hazardous Chemicals (ZDHC) Program to implement changes to their value chains that align with the ZDHC’s Manufacturing Restricted Substance List (MRSL). As these changes continue to be adopted, Sappi has proactively created the industry’s first premium high-fidelity casting paper compatible with solvent-free systems. Ultracast Viva also offers performance improvements, particularly with regards to reduced curl, increased reusability and easier handling with expanded no temperature limits for PVC, semi-PU and 100% PU including aqueous PU chemistry. One early adopter indicated, “[Ultracast Viva provides] easy release, consistent quality and high efficiency for our PU production,” said by production director of Anli Co.,Ltd.

“Sappi is wholeheartedly committed to sustainability, so the launch of Ultracast Viva is a natural next step as we pursue ways to improve environmentally sustainable manufacturing through innovation,” said Mark Hittie, Director of Release Strategy, Sappi Casting and Release. “We continue to evolve our business to meet global demands and this product line is the perfect example. We’re proud that Sappi sets the standard for high-fidelity textures with a reduced environmental impact.”

Sappi’s forward-looking products and textures continue to leverage state-of-the-art technology from its Westbrook Mill in Maine. Sappi has been at the forefront of technological innovation and evolution for the release paper industry with nearly 80 years of experience creating textures. Most recently, the company brought to market the first microtextures in 2016 and now introduces Ultracast Viva to its permanent line of products. Customers can choose from over 150 textures, which are available for all coated fabric manufacturers and brand owners to browse on the Sappi Release Textures App. To request a launch kit and sample of Ultracast Viva paper, please contact your Sappi sales representative.  Launch kits will be available within the next few weeks.

To learn more about Sappi’s casting and release papers, including additional textures for the decorative laminate market, please visit:


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